Quality Solutions for Plastics and Packaging | AlisQI

Operational control in plastics and packaging is about preventing drift and waste

In plastics and packaging manufacturing, small variations quickly add up.
A change in temperature, pressure, speed, or material behavior, a resin lot difference, or an unreviewed setup change can lead to scrap, rework, or unstable output.

Operational control means spotting these shifts early and correcting them while production is running, before waste piles up or customers are affected.

The key areas to control in plastics and packaging manufacturing

Each control area is supported by focused solvers. Solvers address specific operational symptoms and work best when combined.

Process stability during production

Keep machines and processes within limits

Detect drift in temperature, pressure, speed, thickness, or weight while the line is running — not after scrap bins are full or rolls are rejected.

Deviation containment and line decisions

Act fast when output goes off target

Ensure deviations are flagged immediately and the right people can act quickly, with full context, before off-spec material leads to extended downtime, rework, or customer complaints.

Run and material context

Understand what changed during the run

Connect material lots, machine settings, tool changes, inspections, and checks into one complete production record, so issues are resolved faster and don’t repeat.

Support each control area with focused solvers

Plastics and packaging manufacturers don’t lose control because they lack tools.
They lose control because critical production and quality data is scattered.
This means drift is spotted late, context is missing, and decisions are made without a full picture.

AlisQI takes a different approach.
Each control area is supported by focused solvers — small, purpose-built capabilities that address specific operational symptoms.

You can start with the areas that matter most today, and expand over time. No big-bang implementations. No unnecessary complexity.

View modules & solvers

Get a recommended solver combination

Solver and Modules

What manufacturers achieve with this approach

By supporting each control area with focused solvers, teams move from reacting to issues on the line to keeping production stable and predictable.
The result is measurable impact across output, waste, and operational efficiency.

Less scrap and rework

Early detection of process drift and material variation helps teams correct issues before large volumes of off-spec material are produced.

More stable production runs

Clear visibility into process behavior and changes reduces unplanned stops, adjustments, and quality-driven downtime.

Faster issue resolution

Connected run context makes root cause analysis faster, helping teams prevent repeat issues across shifts, tools, and lines.

Implementation

Go live with what matters first

A photorealistic high resolution image set in a modern industrial meeting space overlooking a manufacturing floor A small group of professionals stand-1

Most software projects try to do everything at once. SolverLaunch starts with one clearly defined problem and deploys the Solvers that solve it. You see real improvement early, then expand with confidence.

SolverLaunch lowers risk and delivers early results

Define the priority

Select the operational issue to address and the Solvers that solve it.

Implement with control

Configure and deploy them in your live environment with clear objectives.

Expand based on results

Validate the impact and extend the scope when ready.

Learn more about SolverLaunch

Remove manual checks and reporting from daily production

Quality teams spend a lot of time on manual checks, reports, and documentation — often disconnected from what’s happening on the line.

AlisQI helps remove that friction.

Automate production and quality reporting

Capture inspection and check data directly from production
Reduce manual data entry and transcription errors
Make results immediately available for analysis and decisions
Support faster release of finished goods

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AI-Powered

AI built into your quality workflows

Most QMS platforms store documents.
AlisQI was designed around structured data. That foundation now enables AI that actually works inside your processes.

Generate digital forms from a photo.
Extract supplier COAs without predefined templates.
Ask your QMS a question in plain language.

See how AI turns your quality system into an operational intelligence engine.

Explore AlisQI AI

AI supports the team. People stay in control.

Easily integrated with ERP, MES, and shop floor systems

AlisQI fits into your existing production and qualitylandscape.
Quality and process data flow from the systems you already use, so teams don’tneed to re-enter information or change how production runs.

AlisQI integrates via API with ERP, MES, lab instruments, SCADA, and sensors, supporting connected quality control and traceabilityacross operations.

Read about integrations

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Positive reactions from leading chemicals manufacturers

Wendy BeksLaboratory Manager, Berry Global

”If you wanted to know something ─ certain data of a production line ─ it took an absolute age but now with AlisQI it’s two clicks and you have your graph.”

Susanne HaaijerQuality Assurance Manager, Delamine B.V.

”If we now walk through the management system with the auditor, we can simply show the process flow on the screen. You can see what is connected and what belongs together. This gives you immediate insight, so less stress during the audit.”

Peter DousmaQuality Control Manager, Allnex

”We now have an accurate and real-time control system. A problematic product can be accurately followed and safeguarded with SPC.”